Casting
Our Services
We Provide The Best Casting Solution
Casting services involve the process of shaping metal by pouring molten metal into a mold, where it cools and solidifies into the desired form. At Majestic Industries, we specialize in two key types of casting: Investment Casting and CI (Cast Iron) & SGI (Spheroidal Graphite Iron) Casting. These methods allow us to produce high-precision components tailored to the specific needs of industries such as automotive, aerospace, construction, and energy.
Investment Casting
Investment casting, also known as lost-wax casting, is a manufacturing process used to create complex and high-precision metal parts. This method has been in use for thousands of years, originating in ancient civilizations but has been modernized with advanced materials and technology. The process is widely used in industries like aerospace, automotive, medical, and jewelry-making due to its ability to produce intricate parts with excellent surface finishes and tight tolerances.
CI SGI Castings
CI SGI Castings refer to Cast Iron (CI) and Spheroidal Graphite Iron (SGI) castings, which are known for their high strength, durability, and excellent mechanical properties. Cast iron provides exceptional wear resistance and castability, while SG iron (also known as ductile iron) offers superior tensile strength and impact resistance due to the spheroidal shape of its graphite content. At Majestic Industries, we specialize in both cast iron and ductile iron castings for industries like automotive, construction, power generation, and infrastructure.
Contact us today to get started on your next project and experience excellence in every cast!"
Benefits of using Investment Castings
Both investment casting and CI/SGI casting offer the ability to produce components with complex geometries, fine details, and internal cavities, minimizing the need for extensive machining. We provide versatile material options, working with stainless steel, carbon steel, alloy steel, and non-ferrous alloys for investment casting, while cast iron and ductile iron are used for CI/SGI casting. CI/SGI castings are known for their durability and strength, featuring high tensile strength, impact resistance, and corrosion resistance, making them ideal for heavy-duty applications. Investment casting, on the other hand, ensures precision and superior surface finish, reducing the need for further machining and finishing processes.
Case Study
Explore the Investment Casting Products We Manufacture
Reason to Buy from Majestic Industries:
Advanced Technology and Expertise
With over 40 years of experience in casting, Majestic Industries uses state-of-the-art casting technology, ensuring precision and quality across every project.
Customization
We offer fully tailored casting solutions, working closely with clients to ensure the components meet their exact specifications, whether for high-precision castings.
High Production Capacity
Our advanced facilities, with a capacity of over 1800 tonnes per year, allow us to handle both small batch and large-scale production runs efficiently, delivering consistent quality and fast turnaround times.
Proven Reliability
Our castings meet international quality standards and are trusted by leading global industries in automotive, aerospace, heavy engineering, and power generation sectors.
Contact us now for a quote or to learn more about how our Valves can power your next project!
Customized Services and Product Types
Majestic Industries offers tailored investment casting solutions for a wide range of applications:
Investment Casting for Precision Components
This process is ideal for creating intricate parts such as valves, pump components, gears, and turbine blades used in industries like automotive, aerospace, and energy.
CI Casting for Heavy-Duty Applications
Our cast iron components, including engine parts, manhole covers, pipes, and construction machinery parts, are known for their strength and durability.
Impact-Resistant Parts
Ductile iron castings are used in industries such as automotive, railway, and construction, providing superior toughness and flexibility for components like axles, gears, and brake components.
Fully Machined Components
We offer machining services for fully finished parts, ensuring that cast components are ready for immediate use upon delivery.
Quality Assurance
At Majestic Industries, we maintain rigorous quality control standards to guarantee that every casting meets the highest levels of precision, durability, and performance. Our comprehensive quality assurance process begins with dimensional accuracy checks using Coordinate Measuring Machines (CMM) to ensure that each casting adheres to the required dimensions and tolerances. We then conduct thorough material integrity testing, including chemical composition analysis and mechanical property testing, to verify that each casting meets the specified material requirements for strength, hardness, and corrosion resistance.
How we work
Comprehensive Investment Castings Process
01
Design Consultation
We collaborate with clients to understand their specific casting requirements, including material selection, design specifications, and performance needs.
02
Pattern and Mold Creation
For investment casting, a wax pattern is created and encased in a ceramic shell, while CI/SGI casting involves the use of sand or metal molds to form the casting cavity.
03
Melting and Pouring
The selected metal is melted and poured into the mold, where it fills the cavity and takes the shape of the desired component.
04
Cooling and Solidification
The molten metal is allowed to cool and solidify within the mold, forming a durable and precisely shaped part.
05
Mold Removal
For investment casting, the ceramic mold is broken away to reveal the casting, while for CI/SGI casting, the sand or metal mold is removed after solidification.
06
Finishing and Inspection
The casting undergoes cleaning, finishing, and rigorous quality inspections to ensure that it meets the client’s specifications for surface quality and dimensional accuracy.
Overview
Majestic Industries offers comprehensive casting services, specializing in both Investment Casting and CI/SGI Casting. With a focus on precision, durability, and customization, our castings are trusted by industries worldwide for their exceptional quality and performance. Whether you need high-precision investment castings for intricate components or durable cast iron and ductile iron parts for heavy-duty applications, Majestic Industries delivers castings that meet your exact requirements, on time and within budget.
Business Address
Corporate Office Behind Reliance Mart,Opp Parmar square Society ShreeGanesh Heights Kharadi Pune-411014Maharashtra, India.
Business E-MAIL
contact@majesticindustries.com
phone
7350495049 / 9209409898
Get in Touch
We’re here to help you with your manufacturing needs. Reach out to us for more information or to discuss your project requirements.
