At Majestic Industries, we specialize in precision industrial manufacturing solutions for complex challenges across multiple sectors.
Our Services
Sand casting is a cost-effective method ideal for producing large parts or managing low to medium-volume runs. Its versatility allows for the use of various materials like aluminum, brass, copper, and iron, giving designers ample flexibility in their choices. The process accommodates complex geometries, enabling the creation of intricate designs that would be challenging to achieve with other methods. Additionally, sand casting is scalable, making it suitable for everything from prototypes to mass production. With its straightforward setup and the ability to reuse molds, this technique also significantly reduces lead times, facilitating quicker delivery of components.
Case Study
With over 40 years of experience in sand casting, Majestic Industries has the technical knowledge and capabilities to handle complex projects with precision.
We work closely with clients to design custom sand casting solutions tailored to meet specific material, dimensional, and performance requirements.
Our state-of-the-art foundry is equipped with the latest sand casting technologies, ensuring that each casting is produced with high-quality results, meeting stringent industry standards.
We handle both low and high-volume production runs, offering flexibility in project scale without compromising on quality or delivery times.
Majestic Industries offers a wide variety of sand casting services, including:
We produce engine blocks, cylinder heads, transmission housings, and brake components for the automotive industry, ensuring strength and durability in every part.
We cast large-scale machinery components such as gears, pulleys, and casings for use in various industrial sectors.
From valves to fittings and pumps, our sand castings are designed for heavy-duty construction applications where performance and longevity are crucial.
For decorative applications, we cast high-quality metal sculptures, brackets, and structural supports used in architectural projects.
At Majestic Industries, quality control is a cornerstone of our sand casting process. We implement rigorous checks at every stage, ensuring dimensional accuracy through precision tools like CMMs. Our materials undergo thorough testing for chemical composition and mechanical properties, guaranteeing strength and durability. Additionally, we conduct detailed inspections for surface finish and utilize non-destructive testing methods to detect internal flaws, ensuring that every component meets the highest standards of performance.
A pattern, based on the client’s design, is created and placed into a mold to form the cavity where the metal will be poured.
Sand is packed around the pattern to create a mold, leaving a cavity that captures the component's shape.
The selected metal is melted in a furnace and poured into the sand mold, filling the cavity and taking the shape of the part.
The molten metal cools and solidifies within the sand mold, forming the final component.
Once the metal has solidified, the sand mold is broken away, and the casting is cleaned of any remaining sand or debris.
The casting undergoes final finishing processes, including deburring, polishing, and surface treatments.
Business Address
Kharadi Pune
Business E-MAIL
contact@majesticindustries.com
phone
7350495049
We’re here to help you with your manufacturing needs. Reach out to us for more information or to discuss your project requirements.
At Majestic Industries, we specialize in precision industrial manufacturing solutions for complex challenges across multiple sectors.