At Majestic Industries, we specialize in precision industrial manufacturing solutions for complex challenges across multiple sectors.
Our Services
Construction couplers are specialized mechanical components used to connect reinforcing bars (rebars) in reinforced concrete structures. These couplers are critical for providing high-strength connections between rebars, ensuring that the structural integrity of buildings, bridges, and other infrastructure projects is maintained. At Majestic Industries, we use advanced methods such as cutting, cold forging, and threading to produce high-performance roller couplers that are designed for easy installation and long-lasting durability in construction projects.
Cutting refers to the process of precisely trimming or shaping materials, particularly metals like steel or aluminum, into required sizes and shapes. In construction and manufacturing, cutting is essential for preparing materials such as rebar, sheet metal, or tubing to be used in various applications.
Cold forging is a metal shaping process in which a material is deformed at room temperature using high pressure to create complex shapes and improve the strength of the final product. Unlike hot forging, cold forging does not involve heating the material, allowing it to retain its mechanical properties while enhancing its tensile strength.
Threading is the process of creating helical grooves on the surface of a cylindrical object, typically for the purpose of joining two components together. Threading is essential for making screws, bolts, and other fasteners, allowing them to fit securely into complementary threads.
| SIZE (MM) | OD (MM) | LENGTH (MM) | PITCH (MM) |
|---|---|---|---|
| 16 | 25 | 40 | 18x2.5 |
| 20 | 32 | 54 | 23x2.5 |
| 25 | 42 | 64 | 29x3.0 |
| 28 | 48 | 72 | 32x3.0 |
| 32 | 50 | 78 | 35x3.0 |
| 36 | 60 | 86 | 39x3.0 |
| 40 | 63 | 96 | 43x3.0 |
Case Study
Our roller couplers are tested to withstand compression, tension, and cyclic loads, ensuring that they perform under the most demanding conditions.
With decades of experience in the construction and manufacturing industry, Majestic Industries has a reputation for delivering high-quality.
Every roller coupler undergoes rigorous testing to ensure it meets international standards for tensile strength, and resistance to fatigue.
Our engineers collaborate with clients to ensure that couplers meet the specific requirements of each project.
Majestic Industries offers tailored investment casting solutions for a wide range of applications:
Used for rebar splicing in large infrastructure projects, these couplers provide reliable connections that maintain the structural integrity of concrete.
We offer both standard couplers for typical construction projects and heavy-duty couplers designed for high-load applications in bridges, high-rise buildings, and power plants.
Ideal for easy assembly and disassembly, our threaded couplers ensure tight, secure connections between rebars.
Available in a range of sizes, from 16 mm to 40 mm, ensuring compatibility with various construction projects.
At Majestic Industries, we are dedicated to delivering the highest quality roller couplers by adhering to stringent quality control processes. We conduct comprehensive material testing to verify the composition and properties of both the rebar and couplers, ensuring they meet the required standards for tensile strength, corrosion resistance, and durability. Dimensional accuracy is rigorously inspected to guarantee that each roller coupler fits perfectly with the rebar, providing a secure and reliable connection. Additionally, our couplers undergo static tensile tests, slip tests, and fatigue testing to ensure they perform under extreme stress and long-term load-bearing conditions.
We collaborate with clients to determine the size, strength, and material requirements for their roller coupler needs.
The ends of the rebar are cold-forged to enlarge the cross-sectional area and improve strength.
The enlarged ends of the rebar are threaded to accommodate the roller coupler, ensuring a secure mechanical connection.
The roller coupler is screwed onto the threaded rebar, forming a tight and durable connection.
Each coupler is subjected to tensile strength testing, fatigue testing, and slip testing to ensure it meets performance standards.
The finished roller couplers are delivered to the construction site with full technical support for installation..
Majestic Industries’ Construction Coupler Services provide high-strength, reliable connections for reinforced concrete structures. Through advanced cutting, cold forging, and threading processes, we ensure that each roller coupler meets the highest standards of durability and performance. Whether your project involves high-rise buildings, bridges, or infrastructure development, our roller couplers offer an efficient, cost-effective solution for ensuring the structural integrity of your construction.
Business Address
Corporate Office Behind Reliance Mart,Opp Parmar square Society ShreeGanesh Heights Kharadi Pune-411014Maharashtra, India.
Business E-MAIL
contact@majesticindustries.com
phone
7350495049 / 9209409898
We’re here to help you with your manufacturing needs. Reach out to us for more information or to discuss your project requirements.
At Majestic Industries, we specialize in precision industrial manufacturing solutions for complex challenges across multiple sectors.